Engine Alternatives

For more than thirty-five years after the Wright brothers first flight, all airplanes were powered by piston engines. Though there have been many variations of the piston engine, all have operated on the same basic principle of reciprocating pistons producing power that turned a propeller. The flight of the first jet airplane in 1939 signaled the coming end of the piston engines dominance, but for a number of years the piston engine remained the primary aviation powerplant, particularly in civil aviation. The peak of large piston engine development occurred in the 1950s with the huge radial turbo-compound engines that powered the last of the piston-powered large bombers and airliners. But as the piston engine has faded to near extinction among military and large transport airplanes, it has retained its position of dominance among small general aviation airplanes. Some of the more recent developments and refinements in piston engine technology include:

  • FADEC: Piston engines are complicated pieces of machinery, a fact that is reflected in the complexity of operating them. Pilots must adjust as necessary the throttle, mixture control and propeller control, and must monitor the cylinder head temperatures, the exhaust gas temperature, the manifold pressure, the oil pressure, the oil temperature and fuel flow. Jet engines, in fact, are considerably simpler to operate, and place less of a workload on the pilot. FADEC (Full Authority Digital Engine Control) utilizes a computer to manage the mixture and propeller controls, greatly reducing the workload placed on the pilot. FADEC essentially simplifies the operation of the engine to where the pilot only has to adjust the throttle when increasing or decreasing power; everything else is taken care of by the FADEC unit. And in addition to simplifying the operation of a piston engine, FADEC also optimizes the power output and efficiency of the engine, while also ensuring that all temperature and pressure parameters are maintained at optimum levels for the health of the engine. Though FADEC units are currently offered by only a few manufacturers, the use of them is expected to gradually become much more prevalent.
  • Diesel Engines: With the high and ever-rising cost of fuel, any alternative that may reduce fuel consumption is worth consideration. Diesel engines are known to be generally more efficient and durable than gasoline-powered piston engines, but since diesels tend to be heavier than a gasoline engine with an equivalent power output, they have not been used extensively as aviation power plants. But with recent advances both in design and materials, several manufacturers are developing diesels that may actually exceed the weight-to-power efficiency of gasoline-powered engines. These advances, along with the efficiency and durability of the diesel, may soon give diesel engines a significant share of the piston engine market in general aviation.
 

From the time of the flight of the first jet airplane in 1939 to the present, turbine engine technology has steadily evolved. The jet engines of today are virtually incomparable with the earliest jets, with improvements in materials and designs having vastly increased the efficiency, reliability and power of modern jet engines. But jet engine technology is still evolving, as evidenced by some of the more recent technological advances:

  • Geared Turbofans: Under development by Pratt & Whitney for more than a decade, the geared turbofan promises to be a significant step in the progression of jet engine technology. On conventional turbofans, the fan - which generates the majority of the thrust - is directly connected to the turbine that drives the fan. But fans are more efficient when turning at lower rpms, and turbines more efficient at higher rpms. The geared turbofan utilizes a reduction gearbox between the fan and turbine, allowing each to turn at its optimum speed. The geared turbofan is expected to reduce operating costs up to 10%, reduce fuel burn by 9%, reduce emissions significantly, and also be more reliable and quieter than existing turbofan engines.
  • eCore: The core of a jet engine is where the combustion of compressed air and fuel occurs, creating thrust. Under development by General Electric, the eCore utilizes advanced materials such as ceramic matrix composites, along with an innovative new combustion chamber design and advanced cooling techniques to create a significantly improved combustion process. The eCore technology, which is expected to be utilized in engines powering regional airliners and business jets, is expected to be up to 16% more fuel efficient than the most efficient of GEs current engines.
 

Though there are many obstacles facing the large-scale utilization of electric motors as aviation power plants, there are some early indications that this form of propulsion may hold great promise. A recently developed proof-of-concept airplane, the ElectraFlyer C, utilizes an 18 horsepower motor and a lithium polymer battery pack that can be recharged for about 75 cents. The airplane carries one person, and can cruise at 70 mph for up to 2 hours. As the technologies of motors and batteries improve, the electric motor may become a very viable option for powering aircraft.